Engineering Horizons

KARBONSAN, ISTANBUL, TURKEY

KARBONSAN, ISTANBUL, TURKEY

October 15
17:12 2018

Karbonsan is one of the leading pressure vessels manufacturers in Turkey. Headquartered in Istanbul – Turkey, Karbonsan operates manufacturing and warehouse facilities in Orhangazi, Bursa – TURKEY, 20 km away from Gemlik, Bursa port. The factory is situated over a 70.000m2 land and strategically positioned, only 20 km away from Gemlik – Bursa Port, to support the domestic and major international markets.

Karbonsan designs and manufactures a comprehensive range of products. The extensive product range of Karbonsan includes cryogenic bulk tanks, ISO tank containers, semi-trailers and rigid tankers for LIN, LOX, LAR, LNG; stationary tanks, rigid tankers and semi-trailers for oil products, LPG and CO2, evaporators and vacuum insulated pipe lines.

Karbonsan, as one of the subsidiaries of Aytemiz Group of Companies

CRYOGENIC STORAGE TANKS

LIQUEFIED AIR GASES, LNG AND LCO2

 

Karbonsan offers you its expertise inside and outside the tank — and beyond the tank itself — to provide an integrated and comprehensive service that meets all your requirements and adds value to your projects. Thanks to strong relations with the gas industry, Karbonsan manufactures user-friendly and long-lasting tanks for the gas industry. Many features of pressure vessels have been improved by means of this close cooperation with end-users.

UPTO 600M3…FOR NOW

The horizontal or vertical cryogenic tanks are perlite and vacuum insulated or super insulated for long term storage of cryogenic liquefied gases under pressure and for their

 

 

withdrawal in gaseous or liquid state. The capacities of the cryogenic tanks we manufacture range between 1m3 and 600m3.

 

 

LIN, LOX, LAR, LCO2 and LNG

We are striving hard to supply the best thermal insulation system in our cryogenic equipment. We know that the best insulation system protects your valuable gases from harsh ambient conditions. Then, you get lower pressure rise and lower losses, yielding better gas utilization.

 

 

USER-FRIENDLY CRYOGENIC TANKS

Reliability, safety, efficiency, ergonomy and robustness have paramount importance right for us. With the excellence in design and manufacturing, the tanks manufactured by Karbonsan have proven their performance in insulation over the years and provide competitive advantages for its customers around the world.

 

THERMOSIPHON TANKS

The thermosiphon tanks are mostly preferred for cylinder

filling purposes. Karbonsan designs and manufactures the

thermosiphon tanks considering the user needs and the difficulties encountered on site. Thus, the tanks provide more reliable and efficient cylinder filling ability and provides reduces the losses and pump maintenance costs.

 

PUR INSULATED STORAGE TANKS,

LIQUID CARBON DIOXIDE AND NITROUS OXIDE

 

CO2 Storage Tank production is one of our core businesses. Karbonsan has continuously produced the most innovative, reliable and efficient CO2 tanks in the market, including horizontal CO2 tanks and vertical CO2 tanks in various sizes to meet any facility’s CO2 requirements.

 

 

CO2 STATIONARY TANKS

CO2 tanks are generally single walled, PUR insulated and aluminum plated. The operating pressure can be selected as low, medium or high depending on the application or preference. PUR Insulated Tanks can be manufactured upto 300 Tons with vertical or horizontal type options depending

on the application or space availability at the site.

 

 

NITROUS OXIDE

Increasing number of industrial gas companies tend to buy nitrous oxide instead of producing as they encounter difficulties in ammonium nitrate supply. Karbonsan offers horizontal and vertical nitrous oxide tanks as well as liquid carbon dioxide tanks in various sizes and options.

 

 

TRANSPORTABLE CO2 TANKS

The skid mounted liquid carbon dioxide tanks can be used stationary purposes, as well. They can be equipped with safety valves, heaters, load-cells, weighing systems and cooling units. Optionally, they can be equipped with additional outdoor heater and ambient vaporizer units in extra-ordinary cases.

 

 

ENGINEERED CO2 TANKS

Application-focused and tailor-made engineered systems solutions are available for liquid carbon dioxide as well as air gases. PUR insulated liquid carbon dioxide tanks are designed using the standards AD 2000 Merkblatter, ASME and other applicable local pressure vessel standards.

 

LIQUEFIED GASES STORAGE TANKS – LPG

The market focus and demand has shifted towards alternate  fuel systems with the constantly increasing fuel prices. While household use of LPG decline, the alternate fuel systems that gain popularity is LPG Autogas.

 

 

NDUSTRIAL LPG STORAGE TANKS

Industrial LPG storage tanks are used in several types of facilities. These tanks are used to store large amounts of propane, butane and LPG to meet the demands of large scale fuel requirements or meet the requirements of the cylinder filling plants of the market. Bulk facilities are used to distribute LPG to residential and commercial consumers.

 

 

 

AUTOGAS TANKS

The autogas tanks are means of LPG storage at gas, serving motor vehicles running on LPG. The autogas LPG tanks have vertical and horizontal static models. Above ground tanks can be sited at a location remote to the station providing sufficient space. Underground tanks provide you with a discreet solution as per regulations.

 

 

AUTOGAS SOLUTION PACKAGES

Autogas solution packages have a modular design. The machinery and equipment are shipped as assembled.

 

As all required fitting, welding, electric wiring and test works have already completed at factory, it requires minimal work at site. Karbonsan offers solutions for both aboveground or under-ground installations.

 

 

DOMESTIC STORAGE TANKS

Karbonsan manufactures 500 – 10000lt capacity of aboveground and under-ground domestic LPG tanks. In a domestic storage tank, fuel vaporizes in the upper part of the vessel which can be tapped for use as a cooking and heating gas. Its pressure is regulated down to a level compatible with the appliances it runs.

 

STORAGE TANKS

VARIOUS LIQUIDS AND GASES

 

With a strong commitment to efficiency and excellence in all aspects of operations, Karbonsan remains focused on continuing the long-standing tradition of providing high quality, efficient and cost effective products. We adapt the specific requirements of each project according to current building codes.

 

 

REFRIGERANT GAS AND RAW MATERIAL TANKS

Karbonsan manufactures storage tanks for various types of refrigerant gases such as dimethilether, R134, R134A, R152A, R410A, R407C etc. and raw material tanks such as n-pentane, c-pentane, polyole, isocyanate, isobuthane, TDI/MDI etc. for chemical complexes, refineries, power generation plants and industrial gas companies.

 

 

 

AIR AND BUFFER TANKS

The usual function of an air system is to transmit energy generated at a single source to different areas of a facility. The buffer tanks provide more system fluid volume to prevent short cycling. Built from quality 304/316L stainless steel and carbon steel, our tanks may be ASME-certified or in compliance with EN standards.

 

 

AIR GAS TANKS

We manufacture single wall air gas tanks for the air separation plants which uses gaseous phase of air gases at their production. The on-site air separation plants which are built next to steel mills, chemical and petrochemical complexes supply the gaseous phase of various gases at the separated air.

 

 

PROCESS AND SPECIAL TANKS

Karbonsan designs and fabricates air receivers, air brake tanks, compressor tanks, purge tanks, process and special tanks for industrial, food, beverage, dairy and pharmaceutical applications. From simple line extensions to new process systems, Karbonsan will deliver high quality

tanks designed to your specific specifications.

 

SEMI-TRAILERS

CRYOGENIC LIQUEFIED GASES, LCO2, LNG AND LPG

Considering their densities, cryogenic semi-trailers are designed for the maximized transportation of liquefied gases. As the payload of semi-trailers has a substantial impact on profitability, Karbonsan provides its customers the highest possible capacity without compromising safety and durability.

 

 

CRYOGENIC AIR GASES

Karbonsan has developed the full range of transport and storage solutions for air gases. The shorter loading and unloading times, user-ergonomics, proven design and durable accessories provide exceptional advantages to Karbonsan semi-trailers and rigid tankers. The simple pipework layout minimizes the potential risk for leaks.

 

 

LIQUID CARBON DIOXIDE

The design temperature for carbon dioxide rigid tankers and skid mounted tanks is -40oC / +50oC. This interval allows the PUR insulation to be used effectively as well as cryogenic super insulation. As a multipurpose option, the skid-mounted liquid carbon dioxide transport tanks can be considered for both storage and transportation operations.

PETROLEUM PRODUCTS

While rigid tankers provide cost efficiency, semi-trailers provide logistics efficiency. All Karbonsan designs are versatile and adjustable to conform to different national standards. Karbonsan tankers are available either standard equipped or, upon customer request, equipped with a comprehensive range of safety and monitoring devices.

 

LPG

As LPG has lighter density compare to many other liquid gases, this fact allows LPG rigid tank capacities to become comparatively higher. Because of its flammable nature, the safety becomes more important for LPG. We select the accessories to be used with care to provide a safe, long lasting and user-friendly usage.

 

ISO TANK CONTAINERS

CRYOGENIC AIR GASES, LCO2, LNG AND LPG

The ISO Tank Containers for liquefied gases are developed by professionals for professionals. As Karbonsan, we provide flexibility through standardization. You get shorter manufacture and delivery times by means of modular construction and consistent quality.

 

 

CRYOGENIC AIR GASES

LIN, LOX, LAR, LCO2 and LNG can use the same type of tank container the operating pressure of which is typically up to 24 bars (higher is possible dependent on specification).  Karbonsan can provide custom-built tanks for transportation of refrigerant gases, chemicals and non-pressurized liquids in addition to Cryogenic Air Gases, LCO2, LNG and LPG.

 

LCO2

The CO2 tank containers have been designed as standard 20” ISO containers for the safe storage and transport of CO2. The tank containers also feature high quality super insulation, 9 units stacking capability, integral pressure building system, various pipe work and valve options to offer maximum versatility to end user and operator.

 

 

LNG

Karbonsan works hard to offer an extensive range of tank container capacities. The LNG ISO tank containers and portable fueling stations have approvals for road, rail and sea transport and hold ASME, US DOT, ADR, RID, IMO, CSC, UK DOT, UN portable tank T75 certificates. Design approvals

may vary depending on options and country of operation.

LPG

Karbonsan has specialized in providing transport solutions to difficult logistical problems. As well as ISO-Tanks for bulk liquids, Karbonsan supplies custom-built tanks for the transport of liquefied gases such as propane and butane (LPG), R22 refrigerant gases etc. We offer gas tank containers optimized as per the liquid to be transported.

 

 

LNG SYSTEMS

As LNG is highly volatile, specialist operators are involved in its transportation and handling. Karbonsan is at the service of its customers with our experienced engineers. We have wide range of products including transportation, storage, vaporization, compression and turn-key LNG and LCNG Fueling, LNG satellite and transfer plants.

 

 

 

LNG AS FUEL

LNG’s main applications can be mentioned as follows: as fuel

for combined cycle/co-generation power plants, as piped

gas for households, as fuel for steam raising and heating applications, as fuel for engines instead of traditional fossil

fuels, and for derivation of several vital chemical products,

e.g. methanol, LPG etc.

 

LNG & LCNG FUELING STATIONS

Karbonsan is at the service of its customers with our proven products and experienced engineers. Karbonsan has wide range of products for LNG world including transportation, storage, vaporization, compression and building of turnkey CNG, LNG and LCNG Fueling, LNG satellite and transfer plants.

 

 

LNG TROUBLE SHOOTING

Karbonsan provides a complete turn-key service for LNG and LCNG stationary and mobile fueling stations projects and manufactures various types of LNG satellite plants, enabling natural gas to be used at off pipeline locations. Different solutions are required for the various needs in the places like terminals, hotels, plants, mines and households.

 

 

STATIONARY AND TRANSPORTABLE

Karbonsan builds LNG storage tanks upto 600m³, LNG semitrailers and transportable LNG tanks, 20” and 40” LNG ISO tank containers, Karbonsan cooperates with other reliable suppliers for the equipment which is not at its product range to provide a complete turn-key service for LNG and LCNG stationary and mobile fueling stations projects.

 

 

 

PRESSURE VESSELS FOR ENERGY SECTOR

Many of the traditional and basic requirements of the production plants remain the same regardless of what the power generation is derived from. Karbonsan is keeping pace with the demand for high-tech systems and equipment and can provide the know-how and technology to fulfill your project’s requirements.

 

GEOTHERMAL

Karbonsan designs and manufactures various equipment for the service providers, drilling companies and geothermal power stations. These include the supply of all types of storage and process tanks, pressure reducing station, heat exchangers, steam jet ejectors, flasher/steam separators, piping systems, condensers, silencer and weir boxes.

 

TANKS AND MANY MORE

Karbonsan has been manufacturing process equipment and pressurized vessels such as buffer tanks, autoclaves, vacuum tanks, separators, heat exchangers, sand tanks, filtration tanks, air receivers, air brake tanks, compressor tanks, purge

tanks, vacuum receivers for the industrial gases, chemical, petrochemical sectors and many other industries.

 

 

PIG LAUNCHER AND RECEIVERS

As Karbonsan, we offer complete pig launching and receiving

systems, with all components assembled, tested, and skid mounted for efficient field installation. The conventional launcher and receiver can also be customized to meet product type, pigging purpose, and pipeline design considerations as per requirements.

 

 

TAILOR-MADE EQUIPMENT

Karbonsan’s exceptionally talented engineering staff has gained a solid reputation as innovative designers of steel storage systems; they are in-house, licensed professional engineers, with extensive design experience. At Karbonsan, all process tanks and special pressure vessels which you may

require can be tailored to your specific needs.

 

EVAPORATORS AND A LOT MORE

The performance of ambient air vaporizers is subject to many factors. These include the flow rate, duty cycle, ambient temperature, relative humidity, freeze period, altitude, wind, solar radiation, operating pressure and proximity to adjacent structures.

 

EVAPORATORS

The vaporizers are used in parallel with cryogenic and PUR insulated tanks. Ambient vaporizers represent the most cost effective equipment to vaporize or re-gasify cryogenic liquids. Karbonsan has a full line of low-pressure vaporizers, high-pressure vaporizers and pressure-building vaporizers that will adapt to all types and models of cryo tanks.

 

CYLINDER FILLING STATIONS AND PUMPS

Karbonsan cylinder filling stations and cryogenic cylinder filling pumps have been developed with these criteria in mind for the continuous and reliable supply of gases. Karbonsan, cooperating with reliable suppliers, offers complete cylinder filling stations for the industrial gas distributors, together with the cryogenic tanks, vaporizers and pumps required.

 

 

 

TANK REPAIR AND REFURBISHMENT

Karbonsan offers repair and refurbishment facilities which will enable virtually all types of cryogenic storage vessels to be returned to an ‘As New’ condition.

Karbonsan repair facility is integrated with the manufacturing site, so the latest updates in equipment design and manufacturing processes are always built into your repairs.

 

 

SERVICE, MAINTENANCE AND INSTALLATIONS

Periodical inspections, preventive and curative maintenances, installation, training and consultancy for customer tanks and tankers can be performed by Karbonsan technical staff on contract based or upon request. Karbonsan employees have the necessary skills and production capabilities to help with even the most challenging applications.

 

CERTIFICATES

Karbonsan has been qualified for the stringent inspections of international societies such as the compliance of the law and safety management. As an outstanding corporation that has acquired various international certificates, Karbonsan has officially been recognized for safe management of manufacturing, providing high reliability with regards to quality and service to various overseas clients.

 

 

 

 

 

HEADQUARTERS:

Sogutlucesme Cad. No: 87 Kadıkoy, 34716

Istanbul – TURKEY

Tel : +90 216 302 20 20

Fax : +90 216 414 43 82

E-mail : info@karbonsan.com.tr

 

FACTORY:

Topselvi Mah. Golyolu Cad. No:38 E-F Blok, 16800

Orhangazi, Bursa – TURKEY

Tel : +90 224 573 16 35

Fax : +90 224 573 16 40

E-mail : info@karbonsan.com.tr

 

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Engineering Horizons

Engineering Horizons

“Engineering Horizons” is the first & leading technical magazine of Pakistan covering Process, Mechanical, Metallurgical, Mining, Electrical & Electronics field under a single cover. We also feel pleasure in saying that this is the only magazine of its own kind & style, which is widely circulated in all Engineering Sectors of Pakistan.

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